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Roland XG-640 printer/cutter

De TrueVIS XG-640 – De meest productieve geïntegreerde printer/snijplotter van Roland DG tot nu toe – bijna twee keer zo snel als de VG3-640.

Roland TrueVIS XG‑640: High‑Speed 64″ Eco‑Solvent Printer/Cutter for Premium Signage & Wraps

The Roland TrueVIS XG‑640 is a high‑performance 64‑inch (≈ 1.62 m) eco‑solvent printer/cutter designed for signage, wraps, decals, banners, and more. With dual staggered printheads, new TR3 inks, automated features and speeds up to 819 sq ft/hr, it delivers professional quality, versatility and productivity.

Key Features


  • Dual staggered printheads for finer ink droplets and higher density, enabling sharp, high resolution output.
  • Uses new TR3 eco‑solvent inks (CMYK ± Light Cyan, Light Magenta, Orange, Green, White) offering a wider colour gamut and improved vibrancy.
  • Ultra‑fast print speeds: up to 819 sq ft/hr (~76 m²/h) in draft/4‑colour mode; various modes for different quality vs speed trade‑offs.
  • Built‑in contour cutting functionality, automatic media gap adjustment, automated media take‑up system, and other workflow‑simplifying features.
  • 7‑inch colour touch LCD for intuitive control, plus enhancements like pinch rollers and perforated sheet cut function to reduce post‑processing.
  • Supports wide range of media: up to 1.625 m width, varied thickness for printing and cutting, roll and take‑up systems.

Products

Long Description

Key Benefits & Value to Customers


  • High Throughput, Lower Cost per Output: For businesses needing volume, the XG‑640’s faster printing speeds (up to ~76 m²/h in draft mode) mean more jobs per day. That leads to quicker ROI, especially if you frequently do large format signboards, vehicle wraps or batch decal jobs.
  • Vibrant, Accurate Colour: With TR3 inks and options to include Orange, Green and White (plus light cyan/magenta), you get a much wider gamut. True Rich Color presets help produce neutral greys, good skin tones, smooth gradations. This is essential for branding work and high‑end signage.
  • Versatility: This isn’t just a printer — it’s a printer/cutter, that simplifies contour cutting in the same machine. Media handling supports a broad variety of thicknesses; optional perforation cutting; roll‑to‑roll printing with automatic take‑up; useful for banners, window graphics, backlits, vehicle wraps etc.


Detailed Product Capabilities


  • Print Technology: Piezo ink‑jet method with dual staggered printheads that allow finer droplets and higher density printing. This gives better detail with fewer passes.
  • Ink System: TR3 eco‑solvent inks are GBL‑free (safer), durable, formulated for better opacity and vibrancy. White ink in particular is improved: higher density, faster output than previous (VG3 / TR2) generations.
  • Media Handling: Supports media widths from ~335 mm up to 1,625 mm. Printing thickness up to ~1.0 mm with liner; cutting up to ~0.4 mm with liner or ~0.22 mm without liner. Roll outer diameter up to ~250 mm; roll weight up to ~45 kg. Also features pinch rollers, automatic media gap adjustment, automatic take‑up unit for large jobs.
  • User Interface & Workflow Enhancements: Includes a 7‑inch colour LCD touchscreen to monitor job status, ink levels, adjust settings. Automated features (media gap adjustment, pinch rollers) reduce manual intervention. Perforated sheet cut function helps for jobs needing tear‑away sheets. Software: includes VersaWorks 7 RIP (Windows + macOS), and Roland DG Connect cloud tools.


Typical Applications & Industries


  • Vehicle wraps and fleet graphics: Large media width, long roll handling, durable inks and good cutting precision make it ideal.
  • Signage & outdoor banners: Eco‑solvent inks resist weather; fast printing means large quantity orders done quickly.
  • Decals and stickers (interior, exterior, window graphics): The contour cutting, white ink support, and fine detail help.
  • Trade shows, exhibitions, retail displays & backlit signage: High colour gamut, vivid output for attention‑grabbing displays.
  • Wall murals, wallpapers, decorative graphics & interior décor: Capability for large prints, smooth gradients, neutral tones make this suitable also for interior arts.


Unique Selling Points (USPs)


  • Fastest Roland TrueVIS integrated print/cut machine to date; nearly twice as fast as the VG3‑640 in many modes.
  • Expanded colour gamut with TR3 inks, including Orange, Green, and faster, denser White.
  • Automated media gap adjustment and media setting make it safer (fewer head strikes), more reliable, less manual calibration.
  • Perforated sheet cut and built‑in print‑and‑cut functionality reduce post‑processing time.
  • Includes modern workflow software (VersaWorks 7) with Mac + Windows support, cloud integration (DG Connect), better RIP performance.


Maintenance, Ease of Use & Integration Features


  • Regular maintenance eased by features like self‑maintenance, automatic media settings, cleaning workflows. Roland offers user manuals, firmware updates, and support networks.
  • Ease of training: intuitive touch panel, presets, default settings simplify setup for new operators.
  • Safety and environmental considerations: eco‑solvent inks GBL‑free, improved white ink performance; typical consumables like blades, liners, cleaning liquids are standard and replacement parts available.
  • Integration into existing workflows: via Ethernet (100BASE‑TX / 1000BASE‑T), support for major RIP workflows, connects to Roland DG Connect for remote status/metrics. Power options support both 100‑120 and 220‑240 V depending on region.

Frequently Asked Questions

What makes TR3 eco‑solvent inks better than previous generations (like TR2)?

TR3 inks bring several improvements: they are GBL‑free (making them safer for operator exposure and environmental regulation), they offer higher pigment density (especially noticeable in white ink), and allow faster throughput. For example, TR3 white can produce graphics with ≈ 1.3× the density of white from older TR2 or VG3 models, and throughput is significantly improved for white‑based jobs.

How fast will my job complete under different quality settings?

The maximum speed of 819 sq ft/hr (~76 m²/h) applies in the draft or “Billboard” mode (4‑colour). If you want higher quality (e.g. 8 colours, lighter dot gain, finer detail), you will run more passes and slower speeds. Always check the mode (draft vs standard vs high quality) in workflow; Roland provides charts on the datasheet showing speeds per quality mode.

Can it cut vinyl or thick materials?

Yes. For cutting, the XG‑640 supports media thickness up to ~0.4 mm with liner or ~0.22 mm without liner. With liner and printing, it can handle media up to ~1.0 mm thickness. The blade force is configurable, but extremely thick or rigid materials may still require specialized cutter tools.

What media widths and roll sizes does it support?

The unit supports media widths from approx 335 mm up to 1,625 mm. Roll outer diameter up to ~250 mm; maximum roll weight ~45 kg. Standard core sizes (50.8 mm or 76.2 mm) are supported. This gives flexibility for smaller jobs as well as large format pieces.

How easy is it to operate for someone new to print/cut machines?

Quite user‑friendly: features like automatic media gap adjustment, pinch rollers, auto media settings reduce manual calibration. The control panel (7‑inch colour LCD) is intuitive. Also, the included software (VersaWorks 7) is designed with usability in mind, supporting both Windows and macOS, with job previews, library colours, nesting and automated workflows. Training curve is manageable for operators already familiar with large format printing.

What are ongoing costs / consumables?

Key consumables include TR3 ink (colour cartridges and white), blades for cutting, liner media, cleaning fluids, possibly replacement parts like pinch rollers or printheads over time. Maintenance schedules include printhead cleaning, alignment checks. Since it uses eco‑solvent inks, ventilation and environmental considerations may factor into cost. Judicious use of draft vs high‑quality modes helps control ink usage.

What about durability / outdoor life of prints?

Eco‑solvent inks are designed for outdoor durability; signage, vehicle wraps, outdoor decals will fare well under weather exposure, UV light etc., when using correct media and post‑finishing (lamination etc.). White ink improvements also improve opacity for base layers or white backgrounds. For backlit or long‑term outdoor signage, selection of media and optional coatings or laminates remains important.

How does this integrate into existing workflows / software?

The XG‑640 integrates via Ethernet (Gigabit) and works with RIP software VersaWorks 7 which supports major file types, color management, spot colour libraries. The Roland DG Connect platform offers cloud monitoring, inventory & usage data, remote firmware updates. If you have existing print‑cut jobs in formats like Illustrator, Corel, or PDFs, you can continue workflow seamlessly.

What maintenance and service support is available?

Roland DG provides a warranty (in various regions two‑year limited warranty, subject to conditions). Support includes firmware & driver updates, maintenance guides, spare parts & consumables, and a dealer network. Regular maintenance is required for printheads (cleaning, alignment), cutter blade condition, media path cleanups, keeping sensors and rollers free of dust. With good care, reliability is high.

What is the expected return on investment (ROI)?

ROI depends on job volume, media cost, labour, location, and pricing. But given the high speeds and the ability to do print + cut in one machine, many businesses report that they recoup investment in under 6–12 months if operating at moderate to high utilisation. Savings accrue via fewer machine handoffs, reduced labour, faster turnaround, better colour and fewer rejects. Larger throughput of white ink jobs (improved with TR3) helps too.


Documents

Technical Datasheet (EN)

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Technical Datasheet (NL)

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Data Table

Print Technology

Piezo ink‑jet with dual staggered printheads

Ink Type / Colours

TR3 eco‑solvent; available in 4‑colour (CMYK), 7‑colour (CMYK + Orange + Green + White), or 8‑colour (CMYK + Light Cyan + Light Magenta + Orange + Green) options; White cartridge size different.

Maximum Print/Cut Width

≈ 1,625 mm (64 in)

Media Thickness (Printing)

Up to ~1.0 mm with liner

Media Thickness (Cutting)

Up to ~0.4 mm with liner; ~0.22 mm without liner

Max Roll Diameter / Weight / Core diameter

Roll outer diameter ≤ 250 mm; roll weight ≤ 45 kg; core diameter 76.2 mm or 50.8 mm

Maximum Print Speed

Up to 819 sq ft/hr (~76 m²/h) in draft / 4‑colour mode; various lesser speeds in higher quality or more passes.

Connectivity

Ethernet 100BASE‑TX / 1000BASE‑T (auto switching)

Control Panel

7‑inch colour touch LCD

Dimensions / Weight

2,886 × 748 × 1,415 mm; weight approx 196 kg

Power Requirements

100‑120 / 220‑240 V AC, 50/60 Hz; current 8.9 A at 120 V, 4.5 A at 240 V

Included Software / Accessories

VersaWorks 7 RIP (Windows & Mac), Roland DG Connect platform, media take‑up reel, user manual, cleaning supplies etc.

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